Services

Salas O’Brien can help you assess technical and economic viability upfront—identifying automation goals, constraints, and ROI potential. Concept development follows, translating needs into high-level solutions, system architecture, and initial specs.

Salas O’Brien designs and program control systems—including PLC, DCS, HMI, and SCADA—to streamline processes and improve performance. Our solutions are scalable, adaptable, and built to support real-time control and monitoring.

Salas O’Brien’s clear, actionable specifications set the foundation for successful automation projects, from procurement through implementation. We work closely with stakeholders to align technical details with business goals.

Salas O’Brien develops tailored mechanical and control solutions to meet unique operational needs and improve production outcomes. Our team brings together mechanical, electrical, and software expertise to solve complex challenges and has the capacity to deliver turnkey solutions.

Salas O’Brien connects new and existing systems for seamless communication, real-time visibility, and better decision-making. By bridging technologies, we create unified platforms that increase reliability and reduce downtime.

Salas O’Brien upgrades outdated systems with minimal disruption—improving reliability, safety, and maintainability. Our phased approach helps extend asset life while reducing long-term costs.

• Process evaluations and improvements: We conduct thorough process evaluations, scale-up strategies, and implement improvements and debottlenecking techniques to enhance efficiency and productivity.
• Feasibility and preliminary engineering: Our team specializes in conducting detailed feasibility studies and preliminary engineering to confirm your projects are viable and optimally designed from the outset.
• Advanced imaging techniques: Utilizing state-of-the-art 3D imaging and laser scanning technologies, we create accurate representations of your facilities, aiding in precise planning and design.
• Detailed design and documentation: We provide detailed design services, including the creation of Process and Instrumentation Diagrams (P&ID), supporting clarity and precision in every project phase.
• Competitive bidding and supervision: Our approach includes managing competitive bidding processes and providing diligent site supervision to promote quality and cost-effectiveness.
• Start-up and commissioning: From start-up assistance to ongoing commissioning, we enable your operations to kick off smoothly and maintain optimal performance.

Salas O’Brien identifies gaps, evaluates risks, and helps implement safeguards to support compliance and protect people. We tailor recommendations to your industry, workflow, and risk tolerance, and are committed to identifying and mitigating these risks effectively. We offer a comprehensive suite of services including:

• Hazardous area classification
• Ergonomic & safety equipment
• Building & fire code compliance
• P&ID development & verification
• Relief system design & sizing
• Design codes & standards verification
• Vessel MAP / MAV calculations
• Facility siting evaluations
• Finite element analysis
• Layer of protection analysis
• Safety Integrity Level Verification
• Dust Hazard Analysis (DHA)
• Process Hazard Analysis (PHA)
• cGMP regulatory compliance
  • Development and Assistance in Implementing full PSM Programs or Specific Elements
  • Process Hazard Analysis Leader and Scribe
  • PSM Program Auditing

Salas O’Brien’s expertise in bulk material handling is centered around delivering robust, efficient, and sustainable solutions. Our services are designed to address the full spectrum of challenges associated with the handling of bulk materials.

• Systems design and equipment selection: We specialize in the strategic design of bulk material handling systems and the careful selection of equipment. Our designs are tailored to meet your specific operational requirements, supporting seamless integration and optimal performance.
• Feasibility studies and preliminary engineering: Our approach begins with comprehensive feasibility studies and preliminary engineering assessments. This critical phase confirms that every aspect of your bulk material handling system is viable, practical, and designed for efficiency.
• Dust control and mitigation systems: Recognizing the importance of environmental and workplace safety, we implement advanced dust control and mitigation systems. These solutions are essential for maintaining air quality and complying with health and safety regulations.
• Operations and maintenance improvements and inspection: We focus on enhancing the operations and maintenance of your handling systems. Through detailed inspections and improvement recommendations, we aim to maximize the longevity and reliability of your equipment.
• Start-up and commissioning: Our team is committed to supporting a smooth start-up and commissioning process. We provide comprehensive support to enable your systems to operate as intended right from the onset.
• Procurement and structural design: We offer full-service procurement assistance and structural design expertise, helping you achieve a bulk material handling system where every component is of the highest quality and designed for durability.

Salas O’Brien understands that efficient and reliable bulk material handling is crucial for your operational success. Our tailored solutions are designed to meet the unique challenges of your industry, enabling your materials to be handled safely, efficiently, and sustainably.

Salas O’Brien adheres to the highest standards of quality and compliance. Our validation process is meticulously aligned with Good Automated Manufacturing Practice (GAMP) Standards, confirming that each control system we work with meets the industry’s rigorous requirements. Central to our approach is thorough Validation Planning & Documentation, where every step of the validation process is carefully planned, executed, and recorded. This meticulous documentation is crucial for ensuring system reliability and efficiency and for maintaining a clear audit trail. We strongly emphasize compliance with regulatory requirements, particularly 21 CFR Part 11, which governs the use of electronic records and electronic signatures. Our approach facilitates that control systems are high-performing, robust, and fully compliant with the industry’s critical legal standards.

Salas O’Brien provides commissioning and startup services, verifying that building systems and equipment perform optimally, helping your facility operate efficiently and reliably. We can also provide subscription support for IT/cloud services, cyberthreat monitoring, and continuous commissioning.