Contributors: Jeff Cichonski, David McMillan, Hannah Browning

For decades, hospital resilience was largely framed as a question of backup. If utility power failed, emergency generators would support critical loads. If demand increased, spare capacity would absorb the strain. If a system went offline, redundancy would keep essential operations running.

That model assumed disruption would be limited, temporary, and manageable. It no longer reflects today’s operating reality.

Hospitals must now operate 24/7 in environments shaped by extreme weather, aging infrastructure, grid instability, water‑related risk, cyber disruptions, and rising expectations for uninterrupted care. In many markets, the question has shifted from whether disruption will occur to whether the hospital can continue operating through it.

In this context, resilience is no longer just a facilities concern or an emergency preparedness measure. It is becoming an infrastructure strategy—one that directly affects patient safety, operational continuity, and long‑term financial performance.

Reliability prevents failure. Resilience sustains care.

Reliability focuses on preventing breakdowns under expected conditions through compliance, maintenance, redundancy, and risk reduction within known parameters. Resilience addresses what happens when those parameters are exceeded.

That distinction matters. A hospital can perform reliably day to day and still be vulnerable during a prolonged outage, flood event, heat wave, fuel supply disruption, or sudden surge in patient demand.

It can also have redundant equipment without the flexibility to keep the right services operating when infrastructure dependencies begin to compound.

Resilience is therefore not just defined by the presence of backup alone. Resilience emerges when hospitals can continue delivering critical services under real‑world conditions that push systems beyond their original design assumptions.

Hospitals are most vulnerable where systems intersect

Mechanical, electrical, plumbing, structural, and digital systems in hospitals are deeply interconnected, meaning disruption in one area can quickly cascade across many others.

A power outage affects not only lighting and receptacles, but also cooling, ventilation, imaging, sterile processing, elevators, and IT systems.

Water loss disrupts cooling tower operation, sanitation, patient hygiene, food service, and clinical workflows.

Flooding can disable electrical rooms, central plants, and utility distribution simultaneously.

In many hospitals, decades of phased renovations amplify this risk. Infrastructure sized for past clinical models may still perform under normal conditions but conceal vulnerabilities when stressed by maintenance outages, renovation sequencing, or extreme events.

What appears to be a localized issue can quickly become an enterprise-level operational constraint.

This is why resilience must be evaluated at the system level, not the component level.

Why backup systems fall short

Backup systems remain essential, but they do not by themselves guarantee continuity of care. A generator can restore power to designated loads without ensuring that every dependent system can operate safely.

Cooling systems illustrate this gap most clearly. For much of the industry’s history, emergency power planning emphasized heating. In cold climates, frozen pipes and ventilation loss posed the most immediate risks, and codes evolved accordingly. As a result, nearly every hospital carries substantial backup heating capacity. Cooling, however, was not historically treated the same way in many regions.

Many existing hospitals still do not connect chiller plants to emergency power. The consequences of that omission became tragically clear during a major hurricane, when a widely documented nursing‑home failure resulted in deaths from heat exposure. Backup generation existed. Cooling had never been connected to it.

Flood events produce similar compound failures. When main electrical gear is located at grade and flooding occurs, switchgear, distribution, and downstream systems can be disabled simultaneously. In those scenarios, power loss, cooling failure, and clinical risk do not occur sequentially—they compound rapidly.

Hospitals that have addressed these risks successfully have moved beyond a “restore after failure” mindset.

At San Marcos Medical Center, Salas O’Brien helped deliver a more embedded approach through a microgrid system capable of operating in island mode, allowing the facility to function independently of utility power during grid disruptions. With on‑site generation and integrated energy infrastructure, the system reduces reliance on external power and supports continuity of operations without interruption to critical services.

San Marcos Medical Center at San Marcos, California
San Marcos Medical Center at San Marcos, California

This distinction is critical. Traditional backup systems are designed to respond after utility power is lost. By contrast, resilient power architecture can be integrated into the facility’s operating model from the outset – reducing exposure to grid instability and strengthening the hospital’s ability to sustain care during extended outages.

On‑site generation can support resilience in other ways as well.

At Munson Medical Center, a 2.5‑MW combined heat and power installation was integrated into the existing energy center to simultaneously produce electricity, steam, and hot water. In addition to reducing reliance on external utilities, the upgraded central plant enhances flexibility and capacity for future infrastructure needs—supporting both continuity and long‑term system performance.

Together, these projects reflect a broader shift in hospital infrastructure strategy: away from resilience as an emergency add-on and toward resilience as an operational capability built into the energy system itself.

The real cost of deferred infrastructure investment

Most hospitals are already carrying infrastructure risk without categorizing it that way. Capital budgets are typically organized around discrete projects: a renovation funds upgrades within its footprint, but little beyond it.

Over time, this produces facilities with mixed vintages of systems—designed to different codes, sized for different loads, and unevenly prepared for growth.

The consequences often surface mid-project.

A renovation is scoped and funded. Once design begins, the serving electrical panel proves undersized. Replacing it reveals upstream distribution constraints. The project expands. Schedules shift. Deferred investment compounds.

Infrastructure disruption can reduce patient throughput long before it causes full shutdown. It can delay procedures, create ED diversion risk, strain staffing resources, and trigger emergency premium repair costs.

Master planning is one of the most effective ways to break this cycle.

When infrastructure is evaluated systematically – across power, water, thermal systems, and distribution – hospitals can align near-term renovations with long-term needs. Instead of reacting to constraints as they surface, organizations can intentionally sequence upgrades, reduce rework, and avoid compounding costs.

At Butterworth Hospital, a combined heat and power system directly addressed this challenge. By replacing aging boiler infrastructure with on-site generation that provides both electricity and usable thermal energy, the project strengthened resilience while modernizing core plant systems, aligning deferred capital needs with long-term operational goals.

Combined Heat and Power (CHP) systems at Corewell Butterworth Hospital
Combined Heat and Power (CHP) systems at Corewell Butterworth Hospital

Similarly, at Iberia Medical Center, comprehensive electrical infrastructure upgrades replaced aging switchboards, transformers, and standby generation while adding new capacity designed to support decades of future growth. By strengthening the electrical backbone rather than patching symptoms, the hospital reduced operational risk and created a stable platform for ongoing expansion.

Water: an overlooked critical utility

Power dominates most resilience conversations. Water is just as critical and often less protected.

Hospitals depend on water for cooling tower operation, sterilization, sanitation, dietary services, and routine patient care across nearly every department. Extended water loss can force operational shutdown even when electrical systems remain available.

In hurricane‑prone regions, water disruption is frequently overshadowed by power restoration efforts. Yet a southeastern hospital reportedly spent approximately $200,000 per day maintaining operations through tanker‑truck water deliveries during a prolonged outage – far exceeding the cost of an on‑site well and high‑capacity filtration system that could have sustained operations independently.

As climate volatility increases, water continuity planning is becoming a core resilience requirement rather than a secondary consideration.

What resilient infrastructure looks like in practice

There is no single system that creates resilience. Hospitals that perform well during major disruptions tend to share common characteristics:

  • Multiple, independent sources of power, water, and thermal capacity
  • Care environments capable of adapting to changing clinical conditions
  • Infrastructure sized not just for current demand, but for stressed operating scenarios
  • Distribution systems designed to maintain continuity during maintenance, failure, or expansion

Adaptability is an increasingly important part of this equation. At Connecticut Children’s Patient Tower, resilience was embedded across every layer of the building systems. Dual utility services, N+1 generation, and redundant air‑handling systems allow operations to continue even during component failure. Acuity‑adaptable patient rooms can shift to 100% exhaust during airborne infectious events, supporting infection control without physical renovation. Medical gas systems were designed to support pandemic‑level ventilator demand, applying lessons learned from COVID‑era operations directly into the design.

Connecticut Children's Hospital at Hartford, Connecticut
Connecticut Children’s Hospital at Hartford, Connecticut

What unites these approaches is not a specific technology, but a coordinated design philosophy—one that treats infrastructure as a system expected to perform when conditions are at their worst.

Just as important, resilient hospitals recognize that performance must be maintained over time.

Control sequences drift. Temporary overrides become permanent. Outdoor conditions shift beyond historical design data. Continuous commissioning or periodic retro commissioning can provide visibility into system performance, identify emerging vulnerabilities, and help facilities correct them before they become operational risks.

Resilience is not static. It must be actively managed.

The future hospital must be resilient by design

Hospital administrators are managing extraordinary complexity – aging infrastructure, constrained budgets, competing capital priorities, and a pace of disruption that was not part of the planning assumptions when most of these buildings were designed. Poor decisions did not create the infrastructure gaps that exist today. They accumulated over decades, in an environment where the consequences were easy to defer and the pressures to defer them were real.

What is changing is the cost of waiting. As disruptions become more frequent and recovery timelines less predictable, the gap between where infrastructure stands and where it needs to be becomes harder to absorb quietly.

The organizations navigating this well are not necessarily those with the largest capital budgets. They are the ones who have started asking the right questions – about where their highest-consequence vulnerabilities actually are, and how existing project activity can be used to address them.

How Salas O’Brien can help

Salas O’Brien helps healthcare organizations assess infrastructure risk, modernize critical systems, and build resilience strategies aligned with operations and capital priorities.

Our multidisciplinary teams evaluate mechanical, electrical, plumbing, and structural systems through comprehensive infrastructure assessments to identify vulnerabilities, prioritize investments, and align improvements with real‑world operational demands.

Whether strengthening emergency power and cooling continuity, modernizing aging utilities, improving water resilience, implementing commissioning programs, or designing adaptable care environments, we help hospitals build integrated infrastructure that is prepared to perform – no matter what conditions lie ahead.

Contact our experts below to discuss how to make your organization resilient or reach out at [email protected].

For media inquiries on this article, reach out to [email protected].

Contributors
Jeff Cichonski, PE

Jeff Cichonski, PE

Jeff Cichonski is a principal and mechanical engineer with over 25 years of design and management experience. His focus on building long-term relationships by being responsive to our clients’ needs is demonstrated in his execution of both design and project management. Jeff brings a vital understanding of building systems to his work as Salas O’Brien, in particular for healthcare facilities, universities, and manufacturing facilities. His experience ranges from hospital expansions and renovations to infrastructure upgrade projects. Contact him at [email protected]

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David McMillan, SE

David McMillan, SE

David McMillan is a multi-state licensed structural engineer with over 30 years’ experience in the design and construction industries. His portfolio includes residential, commercial, retail, healthcare, technology, life sciences/pharmaceutical, data center projects, and seismic retrofits. David’s healthcare experience comes primarily from comes primarily from working with OSHPD/HCAI, the agency overseeing hospital projects in California. He serves as a Principal at Salas O’Brien. Contact him at [email protected]

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Hannah Browning

Hannah Browning

Hannah Browning is a Graduate Engineer at Salas O’Brien with experience supporting electrical engineering design across a range of healthcare facilities, including new build hospitals, existing healthcare environments, medical office buildings, and parking garages. She works closely with utility companies and authorities having jurisdiction (AHJs) to help ensure projects are delivered efficiently and effectively. Hannah’s role includes managing project tasks and coordinating electrical design efforts across multidisciplinary teams. Contact her at [email protected].

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