Contributor: Tony Pica

Capital projects are getting more expensive, more complex, and harder to deliver on time. According to an IDC survey of more than 500 construction project owners across the U.S. and Canada, 75% of projects exceed their planned budgets and 77% are delivered late.

Meanwhile, supply chains remain volatile, lead times are unpredictable, and the margin for error on major builds keeps shrinking. Everyone in the industry knows this. Fewer know what to do about it.

Here’s what makes the problem persistent: most organizations still treat procurement as a downstream task, something that kicks in after design decisions are already locked. Engineering specs get finalized, scope gets set, and then someone hands a package to procurement and says, “Go buy this.” By that point, the leverage is gone. The window for strategic sourcing, value engineering, and supplier collaboration has largely closed. Teams end up paying more, waiting longer, and absorbing risks they could have mitigated months earlier.

The cost of this sequencing problem is real. Industry data shows that up to 70% of a product’s total cost is determined during the design phase. If procurement isn’t at the table during that window, the savings opportunity passes before anyone realizes it was there.

The shift: procurement as a strategic, integrated function

Agile procurement reframes the discipline entirely. Rather than treating purchasing as an administrative handoff at the back end of the design phase, it embeds procurement expertise into the design and engineering process from the start. The objective is straightforward: speed to market, speed to savings, speed to revenue.

It represents a fundamental change in how cross-functional teams collaborate. When procurement professionals engage alongside engineers and designers during pre-construction, they bring market intelligence, supplier relationships, and commercial strategy into the room while decisions are still fluid. Material selections get pressure-tested against real-world pricing and availability. Specifications get refined with input from strategic suppliers who understand manufacturing constraints and lead times. The result is a project that’s been optimized for constructability, cost, and schedule before the first order is placed.

Early engagement with procurement and strategic suppliers has been shown to drive 10–20% cost savings in construction by enabling value engineering, optimizing material selection, and aligning purchases with project schedules to avoid costly rework. That’s where the often-cited 17% average savings figure comes from: not from squeezing vendors on price, but from making better decisions earlier in the lifecycle.

What progress actually looks like

Moving from traditional procurement to an agile, integrated model requires cross-functional alignment, a clear accountability structure, and deep expertise in both the technical and commercial dimensions of a project.

Progress starts with embedding procurement into design-phase conversations, where teams can surface risks, identify long-lead items, and engage suppliers while there’s still room to influence outcomes. From there, it means building a procurement strategy that’s tightly coupled to the project schedule, with capacity planning, warehousing, and logistics coordinated in parallel rather than bolted on after the fact. Organizations that adopt this approach have seen time-to-market accelerate by 20–40%, with corresponding reductions in development costs.

But the complexity is real. Integrating procurement with design and engineering requires people who understand both worlds. It requires supplier networks that go beyond transactional relationships. And it requires a single point of accountability, someone who can manage the full procurement lifecycle from pre-design through post-delivery without letting scope, schedule, or cost fall through the cracks.

This is not work that benefits from fragmented ownership. The more handoffs in the process, the more opportunities for misalignment between what was designed, what was specified, and what actually gets built.

The hurdles, and how to clear them

The most common barrier to agile procurement adoption is cultural, not technical.

Teams underestimate procurement’s impact on schedule because they’ve always treated it as an administrative function rather than a critical-path activity. Long-lead item planning, supplier lead times, internal approval cycles: these are the areas where projects quietly lose weeks or months. The cost shows up as idle labor, schedule delays, and budget overruns, but the root cause is a procurement process that started too late.

Another persistent challenge is the gap between design intent and supply chain reality. Engineers may specify materials or systems without full visibility into current market conditions, availability constraints, or total installed cost. Without procurement’s input, those blind spots don’t surface until the project is already committed to a path that’s harder and more expensive to change.

Overcoming these hurdles takes a deliberate operating model. Organizations that succeed with agile procurement typically share key characteristics: they establish procurement as a continuous function rather than a discrete phase, they invest in supplier relationships that go beyond bid-and-buy, and they create feedback loops between field execution and upstream planning so that lessons from one project inform the next. The shift is from reactive problem-solving to pre-construction mitigation, where the biggest risks (design-driven cost overruns, long-lead item delays, buildability issues) get identified and addressed before they can threaten the schedule.

Case studies

Agile procurement protects clients in the real world

First-of-a-kind project, zero room for delay

A first-of-a-kind (FOAK) engineering project—ARMOR 1, an automated mat-sinking barge for the U.S. Army Corps of Engineers—required highly specialized components, custom fabrication, and coordination across a fragmented supplier landscape.

Traditional procurement approaches would have introduced delays as designs evolved. The project demanded something different.

Response

  • Replaced linear sourcing with iterative, partner-based procurement
  • Engaged specialized manufacturers, consultants, and suppliers early in the design process
  • Built collaborative relationships focused on speed, flexibility, and shared risk
  • Enabled rapid pivots as technical requirements evolved

Outcome: The team adapted in real time to changing design conditions—avoiding delays that typically impact first-of-a-kind projects—and maintained momentum from prototype through execution while protecting project margin.

Executive takeaway:  Agile procurement is built for uncertainty. When requirements are still evolving, early supplier integration and shared accountability allow teams to move faster without losing control of cost or schedule.

Keeping a national restaurant rollout on schedule

A critical switchgear component was scheduled for delivery in early June 2024. In April, the OEM issued a three-month delay, pushing delivery to mid-September and putting the project timeline at risk.

Salas O’Brien intervened immediately.

Response

  • Activated recovery planning and aligned stakeholders the same day
  • Coordinated directly with the supplier and OEM to locate components across North America
  • Secured alternative sources and issued supplemental purchase orders to complete the bill of materials
  • Established a new assembly path to accelerate fabrication, testing, and delivery

Outcome: Completed switchgear was delivered by mid-May—approximately three weeks ahead of the original schedule, despite a three-month supply delay.

Executive takeaway: Agile procurement changes the equation. With early engagement and active supply chain management, teams can recover time—not just absorb disruption.

“As the Engineering, Procurement, and Construction (EPC) sector continues to move toward doing more with less, stakeholders often lose the ability to give every aspect of a project the attention it needs.  Partnering with Salas O’Brien combines all aspects into one to yield a streamlined process that is crucial in today’s market.  Their ability to support client projects from engineering and design, to procurement, and finally to construction, provides value to a customer that cannot be understated.”

– William Jarrell, Graybar Strategic Account Manager

When procurement delays cost $1M per day

A nationally recognized warehouse club retailer was struggling to deliver electrical distribution systems on time across multiple remodel and retrofit projects.

Despite internal sourcing teams and national supplier relationships, delays in equipment delivery were pushing back store openings—resulting in losses of approximately $1 million per day.

Salas O’Brien stepped in to reframe the approach.

Response

  • Partnered with distributors and manufacturers to reassess sourcing strategy
  • Led a value engineering effort to align specifications with real market availability
  • Challenged assumptions in the original design and procurement approach
  • Re-selected suppliers based on lead time, not just historical preference

Outcome

  • 35% reduction in project cost
  • 41-day improvement in equipment lead time
  • Accelerated store openings, avoiding ongoing revenue loss

Executive takeaway: Procurement delays are often designed in—not just encountered. When sourcing is aligned early with real market conditions, teams can unlock both cost savings and schedule gains.

How Salas O’Brien can help

If any of this resonates with the challenges you’re navigating, you’re not alone, and you don’t have to solve it from scratch.

Salas O’Brien’s agile procurement practice delivers optimized end-to-end procurement solutions engineered for impact, from pre-design through post-delivery. Our turnkey model provides a single point of accountability, streamlining vendor management so your teams can focus on execution rather than coordination.

What sets our approach apart is integration. We don’t bolt procurement onto your project after the fact. We embed it into the design and engineering process, aligning technical and operational requirements with real-time market conditions and dynamics. That means you get the commercial, technical, and operational advantages of early supplier engagement, plus greater visibility into risk management and continuous improvement across the project lifecycle.

Our teams bring cross-sector depth, practical experience in complex builds, and a culture built on collaboration and innovation. Whether you’re managing a single capital project or scaling across a portfolio, we’re structured to meet you where you are and deliver measurable results.

If you’re ready to rethink how agile procurement fits into your next project, let’s start a conversation.

Reach out to discuss your project with one of our experts below.

For media inquiries on this article, reach out to [email protected].

Contributors
Tony Pica, MBA

Tony Pica, MBA

Tony Pica has spent his career turning procurement into a value driver. In addition to delivering impactful solutions for the built environment, he has overseen more than $3 billion in supply chain and strategic sourcing initiatives across the aerospace, transportation, and energy sectors. He has led procurement strategy for global organizations including General Electric, Westinghouse, American Securities, and the Carlyle Group. His leadership is focused on enterprise value creation through innovative procurement strategy and leading agile procurement for Salas O’Brien. He offers extensive experience in supply chain network design, new product integration, and fleet management across complex operating environments. Tony serves as a Vice President at Salas O’Brien. Contact him at [email protected].

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