Charlie Gaines, Harry Kleiser, and Jillian Martin highlight Salas O’Brien’s role in designing and delivering an automated mat casting facility that will help protect the Mississippi River from erosion. By combining design-build expertise with robotics and automation, the project is modernizing a critical infrastructure process while improving safety and efficiency for the future.

Why this matters now

Infrastructure owners and agencies are under increasing pressure to do more with fewer resources while maintaining safety, reliability, and operational efficiency. Aging production methods, workforce challenges, and growing demands for resiliency are driving interest in automation across traditionally manual construction and manufacturing processes.

For river systems like the Mississippi, reliable erosion protection is essential. Modernizing the production of articulated concrete mattresses can help improve consistency, reduce risk, and support the long-term stewardship of one of the nation’s most important waterways.

What leaders are weighing

Organizations responsible for critical infrastructure are evaluating how to balance innovation with proven performance. Key considerations include:

  • Improving worker safety by reducing repetitive and high-risk tasks
  • Increasing production efficiency without sacrificing quality
  • Integrating automation into long-established operational processes
  • Designing facilities that can support future technological advancements
  • Delivering projects faster while maintaining mission critical reliability

As automation becomes more prevalent across infrastructure and industrial sectors, leaders are looking for partners who understand both the technology and the operational realities of implementation.

How Salas O’Brien is helping clients respond

As the prime design-build contractor for this groundbreaking facility, Salas O’Brien is providing integrated design and construction leadership while leveraging its experience in robotics and automation. The team’s involvement in both the automated mat casting facility and the ARMOR 1 robotics initiative creates continuity between the production process and the equipment the facility is designed to support.

By combining expertise in design-build delivery, automation, and complex infrastructure projects, Salas O’Brien is helping clients modernize critical operations, improve safety, and develop enduring solutions for some of their toughest engineering challenges.

Contributors
Harry Kleiser, PE

Harry Kleiser, PE

Harry Kleiser, PE leads Salas O’Brien’s federal group, driving strategic initiatives while fostering innovation and collaborative problem-solving. With 25+ years of experience alongside federal government agencies and working in the AEC industry, Harry is instrumental in developing and implementing project and program-specific solutions to address complex mission needs. Harry’s leadership is crucial in supporting growth and achieving excellence for both clients and Salas O’Brien. Contact him at [email protected]

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Charlie Gaines

Charlie Gaines

Charlie Gaines is a highly experienced project manager with over ten years of expertise in Asset Management and Robotics & Automation consulting services within the federal sector. Charlie presently serves as Salas O’Brien Federal’s Robotics & Automation Sector Lead.

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